REAL CONTROL SYSTEMS ----Your preferred service provider for boiler control system
Real Control Systems Pte. Ltd. BLK 2021 Bukit Batok Street 23, #03-188, Singapore 659526   Tel: +65 65626915   Fax: +65 65626279        E-mail: realcontrol@singnet.com.sg
Boiler Controller For Ship Application:

Application Example: Mitsubishi MAC boiler
MAC-20B MAC-25B MAC-30B MAC-35B MAC-40B MAC-45B MAC-50B
MAC-55B MAC-60B MAC-70B MAC-80B MAC-90B MAC-100B MAC-110B

Model No.: KMM901
Maker:      Yamatake- Honeywell
Control Input/Output Signals J21
Panel Input/Out Put Signals J22
Connector
No.
MARK
Description
Connector
No.
Mark
Description
A
IN5+
1~5V voltage input +
A
+24V
+ 24V voltage output +
B
IN5-
1~5V voltage input -
B
+24V
+ 24V voltage output +
C
IN4-
1~5V voltage input -
C
+24V
+ 24V voltage output +
D
IN4+
1~5V voltage input +
D
+24V
+ 24V voltage output +
E
OUTV2-
1-5V voltage output -
E
AUTO.O
Auto mode Signal output
F
OUTV1+
1-5V voltage output +
F
MAN.O
Man mode signal output
H
OUTV1-
1-5V voltage output -
H
---
---
J
IN3-
1~5V voltage input -
J
---
---
K
IN3+
1~5V voltage input +
K
---
---
L
OUTV2+
1-5V voltage output +
L
CAS.O
CAS mode signal output
M
OUTV3+
1-5V voltage output +
M
ALM.H
Alarm H signal output
N
IN2-
1~5V voltage input -
N
VPD-
4-20mA out put for VP meter -
P
IN2+
1~5V voltage input +
P
VPD+
4-20mA out put for VP meter +
R
OUTV3-
1-5V voltage output -
R
---
---
S
DO3
Digital Output 3
S
ALM.L
Alarm L signal output
T
+24V
Main power supply for instrument
T
PVD-
4-20mA out put for PV meter -
U
+24V
Main power supply for instrument
U
SPD-
4-20mA out put for SP meter -
V
DO2
Digital Output 2
V
---
---
W
IN1-
1~5V voltage input -
W
SPD+
4-20mA out put for SP meter +
X
DO1
Digital output 1
X
---
---
Y
IN1+
1~5V voltage input +
Y
PVD+
4-20mA out put for PV meter +
Z
DI4
Digital input 4
Z
SWCOM
SWITCH COMMON 0V
AA
SM OUT
Standby Mode Output
AA
SWCOM
SWITCH COMMON 0V
BB
SM+24V
Power supply for standby manual +
BB
SWCOM
SWITCH COMMON 0V
CC
SM+24V
Power supply for standby manual +
CC
SWCOM
SWITCH COMMON 0V
DD
INT'K
External Interlock signal
DD
INT'K.O
Interlock mode signal output
EE
DI3
Digital Input 3
EE
CPU.FO
CPU fail signal output
FF
SMPV+
Standby unit
FF
DSP.CH
Display change signal input
HH
SMPV-
Standby unit
HH
MRS.I
MAN raise signal input
JJ
DI1
Digital Input  1
JJ
CAS.I
Cascade signal input
KK
DI2
Digital input 2
KK
---
---
LL
OUT1+
4~20mA current output +
LL
---
---
MM
0V
Power supply common 0V
MM
LSP.I
SP increase signal input
NN
0V
Power supply common 0V
NN
MLS.I
MAN output lowering signal input
PP
OUT1-
4~20mA current output -
PP
MAN
MAN mode signal input
RR
0V
Power supply common 0v
RR
I.L RESET
Interlock reset signal input
SS
0V
Power supply common 0v
SS
LSP.D
SP decrease signal input
TT
GND
Earthing
TT
AUTO.I
AUTO mode signal input
 
 
 
 
 
 
 
 
 
 
 
 
About MADIC abnormal:
When the KMM901 controller becomes abnormal, a signal named CPU FAIL and INTERLOCK will be issued. These signal will turn on this light of Master controller abnormal or Airflow controller abnormal or Feed water
controller abnormal. At the menatime, it will send the same signals to sequencer controller for alarming
Component of this controller:
KMM P.C.B. - BUF II Board Assy. for KMM P/N. 80341018-001 (SDD-006-1)
KMM P.C.B. - Mother Board Assy. for KMM P/N. 80341167-001
KMM P.C.B. - CPU Board for KMM P/N. 80341069-001
KMM P.C.B. - IOC Board for KMM P/N. 80341015-001
KMM P.C.B. - DC / DC Converter P/N. 80350851-001
KMM P.C.B. - Data Setting Unit P/N. 82407941-001
Experienced problem for this type controller:
Data setting unit insert cause boiler abnormal;
When ship moved from hot area (Dubai) to cold area (winter in China), all the KMM901 controller become abnormal;
Controller suddenly stop working, but after power off it works again;
The indication of SP, PV and VP has too much error even when all the meters are accurate;
In twin boiler system, the indications of the SP meter are different
Let us help you to solve such problems if you experience them.
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